• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a fluid operated drilling device (1) for drilling a hole (100), said drilling device (1) having a hammer, a rotation device (50) and a drill rod (46), the hammer (9) comprising a tubular main body (10), a back head (14), a cylindrical piston housing (20), a reciprocating piston (22), a space (38), a valve unit (76) and a fluid pressure supply unit (44), wherein the rotation device (50) is rotating the bit unit (26) using the drill rod (46) and the main body (10). The hollow portion (30) of the piston (22) is open to lead pressurized operating fluid directly to the hollow portion (30) of the piston (22) from the fluid pressure supply passage (18) and the hammer (9) further includes an axial exhaust passage (35) formed between the main body (10) and the piston housing (20) for discharging fluid outside the piston housing (20), wherein the valve unit (76) includes a valve exhaust passage (33) for discharging fluid from the second space portion (42). The invention also relates to a method for drilling a hole (100) using a fluid operated drilling device (1).
    公开号:FI20175778A1
    申请号:FI20175778
    申请日:2017-08-31
    公开日:2019-03-01
    发明作者:Juhani Välisalo
    申请人:Pirkan Laatupalvelu Oy；
    IPC主号:
    专利说明:

    FLUID OPERATED DRILLING DEVICE AND A METHOD FOR DRILLING A HOLE USING A FLUID OPERATED DRILLING DEVICE
    The invention relates to a fluid operated drilling device for 5 drilling a hole, said drilling device having a hammer for creating the hole with a rotating and percussive motion, a rotation device for rotating the hammer and a drill rod connecting the rotation device to the hammer and transporting operating pressurized drill fluid to the hammer for creating the percussive motion of the 10 hammer, the hammer comprising
    - a tubular main body having a hollow interior;
    - a back head, for connecting the hammer to the drill rod, coupled to an upper end of the main body and having a fluid pressure supply passage;
    - a cylindrical piston housing connected to the main body;
    - a reciprocating piston slidably installed in the piston housing, for impacting a drill bit of a bit unit installed at a lower end of the main body, the drill bit being movable for a predetermined length longitudinally relatively to the main body, the piston having a hollow portion, a first communication hole connected to the hollow portion and an annular pressurizing portion protruding on piston's outer circumferential surface,
    - a space between the piston and the piston housing divided, along the length of the piston, into first space portion for elevating the piston and second space portion for striking the piston;
    - a valve unit for controlling fluid discharge between the second space portion and the hollow portion through the first communication hole, and;
    - a fluid pressure supply unit for supplying high pressure fluid delivered to the fluid pressure supply passage of the back head to the first space portion and the second space portion;
    wherein the rotation device is rotating the bit unit using the drill rod and the main body.
    20175778 prh 31 -08- 2017
    The invention also relates to a method for drilling a hole using a fluid operated drilling device.
    A fluid operated percussive hammer according to prior art is rotated by means of a drill rod for at least transporting operating pressurized drill fluid to a percussive unit for creating a percussive motion for drilling a hole in relatively hard formations or in mixture of hard and soft formations. In the hammer the same drilling fluid is transporting cuttings from drill face 10 and at least partially cleaning the drill hole. The drill rod is arranged to create a rotary motion to the percussive hammer that has a reciprocating piston, which is impacting a drill bit attached on the percussive hammer and said impacting drill bit being able to move a certain predetermined length longitudinally 15 relatively to the percussive hammer body. Water or drilling fluid may contain additives to increase its capacity to carry drilled waste material from the hole or assist to support the drill hole. The hammer includes a tubular main body having a hollow interior. Hammer has a back head connecting together with a drill pipe, which 20 has at least pressure fluid supply passage to transfer pressurized fluid to the percussive hammer. Percussive hammer has a percussive piston being capable to hit the percussive drill bit drilling the drill hole at its lower end portion.
    Previously are known water hammers such as Wassara that have a valve as well as a bottom pressure chamfer lifting the piston to its elevated loading position and top chamfer driving the piston against the percussive drill bit cycle being controlled by a valve system on the top portion of the percussive hammer.
    Prior art document US 20070261869 Al discloses a water hammer where valve system is primarily located at the top portion of the water hammer. Water hammer has a valve member forming first, second and third space portions creating the percussive motion
    20175778 prh 31 -08- 2017 of said water hammer. When using such construction with pressurized operating fluid that has high viscosity, for example mud or oil, or contains solids the pressurized fluid enters the space portions through channels. These channels have a diameter 5 that is considerably smaller than the diameter of a fluid pressure supply passage feeding fluid. When fluid enters the smaller diameter of these channels the speed of fluid flow increases.
    Fluid with high viscosity or with solid content and high speed causes considerable friction against the channels walls and 10 therefore has an abrasive effect on the walls. The effect is even larger with fluids containing solid particles, for example with mud. The abrasive effect causes rapid wear of the internal parts of the hammer reducing its service life.
    In addition when using such construction and especially a piston with maximum diameter it is difficult to arrange flushing in a manner that will keep the components inside the hammer clean because there is practically no flushing inside the hollow interior of the tubular main body. Also a large piston is moving 20 relatively large volume of water back and forward, which is reducing power and making it difficult to seal the hammer. The movement of large volumes of water back and forward is also contaminating the hammer with drilled debris and fine pieces of rock and sand. This construction has a continuous hollow portion 25 through the piston from one end of the piston to another, which hollow portion is effectively guiding operating fluid out of the percussive unit and making it difficult to guide fluid through the hammer to effectively lubricate other parts in the system.
    In addition all foreign particles in such system are trapped within the water hammer as the hammer rotates and have no way out expect through sealed areas breaking said seals in the process. This problem exists also even when a construction where a moveable pressure shield is fitted in the lower portion of the water hammer to better accommodate movement and the suction of the mentioned
    20175778 prh 31 -08- 2017 oversized piston, which also creates a suction effect and elevates the suction of foreign material of said water hammer.
    The purpose of the invention is to develop a fluid operated drilling device and a method for drilling a hole which minimizes internal wear of the hammer when using high viscosity operating fluid. The characteristic features of the drilling device according the invention are set forth in the appended claim 1 and the characteristic features of the method for drilling a hole 10 according the invention are set forth in the appended claim 16.
    The purpose of the invention can be achieved with a fluid operated drilling device for drilling a hole, drilling device having a hammer for creating the hole with a rotating and percussive 15 motion, a rotation device for rotating the hammer and a drill rod connecting the rotation device to the hammer and transporting operating pressurized drill fluid to the hammer for creating the percussive motion of the hammer. The hammer comprises a tubular main body having a hollow interior, a back head, for connecting 20 the hammer to the drill rod, coupled to an upper end of the main body and having a fluid pressure supply passage and a cylindrical piston housing connected to the main body. The hammer further includes a reciprocating piston slidably installed in the piston housing, for impacting a drill bit of a bit unit installed at a 25 lower end of the main body, the drill bit being movable for a predetermined length longitudinally relatively to the main body
    The piston has a hollow portion, a first communication hole connected to the hollow portion and an annular pressurizing portion protruding on piston's outer circumferential surface. The 30 hollow portion of the piston is open to lead pressurized operating fluid directly to the hollow portion of the piston from the fluid pressure supply passage. In addition the hammer includes a space between the piston and the piston housing divided, along the length of the piston, into first space portion for elevating the
    20175778 prh 31 -08- 2017 piston and second space portion for striking the piston, a valve unit for controlling fluid discharge from the second space portion, the valve unit including a valve exhaust passage for discharging fluid from the second space portion, and a fluid 5 pressure supply unit for supplying high pressure fluid delivered to the fluid pressure supply passage of the back head to the first space portion and the second space portion. The hammer further includes an axial exhaust passage formed between the main body and the piston housing for discharging fluid outside the piston 10 housing. The rotation device is rotating the bit unit using the drill rod and the main body.
    In the invention pressurized operating fluid flow is led from the drill rod through the fluid pressure supply passage of the back 15 head straight into the hollow portion of the piston. Therefore the pressurized operating fluid flow is not lead to a channel with much smaller diameter and the speed of the flow does not increase like in prior art drilling devices. Fluid is then discharged from the second space portion through a valve exhaust passage in the 20 valve unit and led through the axial exhaust passage outside the piston housing. Since high viscosity fluid discharged from the second space portion through valve exhaust passage and axial exhaust passage does not have an initial flow speed in the second space portion the wear of these exhaust passages remains minor.
    In this application relative terms regarding as below, upper and lower refer to the hammer's normal using position on a flat surface. For example below refers to a position closer to the drill bit.
    Preferably the hammer further includes a second space in the hollow interior of the main body between the piston and the main body in radial direction of the piston and between the piston housing and the bit unit in the axial direction of the piston.
    20175778 prh 31 -08- 2017
    The second space is used to lead discharged fluid outside the piston to lubricate the hammer and to flush out any debris inside the hammer .
    The piston preferably further includes first communication channels from the second space into a second hollow portion of the piston located at the bit unit's end of the piston for discharging the fluid between the piston and the main body. In addition the pressurized first space portion and the second space 10 portion within the piston housing are relatively small in volume decreasing the volume of pressurized operating fluid being transferred during percussive motion of the piston. The discharged fluid outside the piston may be used to fill the void between the piston and the drill bit created by the elevating 15 piston so that fluid is not being sucked in to the hammer from the bore hole. This decreases the amount of debris going inside the hammer during drilling increasing the service life of the hammer. Even if some debris gets inside the hammer the discharged fluid flushes that debris out.
    According to an embodiment of the invention the longitudinal length of the first space portion is 10 - 30 %, preferably 20 25 % of the length of the piston. Therefore the second space below piston housing is relatively large and not affected by the 25 pressurized operating fluid which means that larger piston diameter may be used to increase the mass of the piston.
    Preferably the piston has a first diameter and a second diameter over a length of the piston between the piston housing and the 30 bit unit outside the partial length, the portion of the piston with the first diameter being in contact with the bit and being smaller in diameter than the second diameter. The larger diameter may be used between support points of the piston in order to increase the mass of the piston.
    20175778 prh 31 -08- 2017
    Preferably the piston has a lower part and an upper part detachably connected to each other the upper part having said hollow portion, the first communication hole and the annular pressurizing portion 5 and the lower part having the second hollow portion and the first communication channels connected to the second hollow portion for leading discharged fluid from between the piston and the main body back inside the piston. By making the piston from two separate parts the parts are easier to manufacture and can be serviced 10 separately.
    The lower part and the upper part of the piston may be connected to each other with threads, lock pin or other suitable method that connects the lower part and the upper part as a solid structure 15 in the longitudinal direction of the piston.
    According to an embodiment the lower part and the upper part of the piston are made of different materials. The parts may require different wear characteristics.
    Axial direction of the first communication channels may be at an angle in relation to the second hollow portion, the angle being 30 - 60°, preferably 40 - 50° relative to the longitudinal direction of the piston. This kind of design reduces the pressure 25 losses of the fluid.
    Preferably the hammer further includes a piston bearing in connection with the bit unit for supporting the piston and second communication channels arranged in the piston bearing to provide 30 discharged fluid between the piston and the drill bit at least when piston is elevated. The second communication channels provide an auxiliary passage for the discharged fluid to get between the piston and the drill bit in order to avoid piston from sucking debris from outside the drill bit.
    20175778 prh 31 -08- 2017
    Preferably the second space is excluded from the pressurized operating fluid and available only to discharged fluid. This enables the diameter of the lower part of the piston to be increased without losing effective surface area for the percussive motion of the piston.
    Preferably majority of mass of the piston is located on the length of the piston between the piston housing and the bit unit outside partial length. Since the second space is available only to discharged fluid there is less resistance for movement of the heavier part of the piston.
    Preferably the drill bit includes shoulders or inserts arranged in the drill bit for impacting ground during drilling. This makes it possible to use the drilling device for efficiently drilling holes into rock mass.
    Preferably the hammer includes a bushing made of high strength metal, placed under the piston housing in hammer's operating position for sealing the piston housing. The bushing may be used to replace any conventional seals between the piston and the piston housing. The bushing made of high strength metal is very resistant to wear and also acts as a bearing between the piston and the piston housing.
    The piston may be arranged to co-operate with the valve unit for indicating the axial position of the piston to the valve unit. The removes the need for using sensors to indicate the axial position of the piston to the valve unit.
    Preferably the hollow portion of the piston is discontinuous through the piston and the piston includes the hollow portion and the second hollow portion which are separated by a solid portion
    20175778 prh 31 -08- 2017 belonging to the piston. The pressurized operating fluid can then be led straight to the hollow portion inside the piston without increasing the speed of the fluid flow by guiding it to channels with small diameter. Discharged fluid is then flushing the main 5 body's hollow interior effectively in order to flush out any debris from the hammer.
    The second hollow portion has first communication channels for guiding the discharged fluid from the hollow interior of the main 10 body back inside the piston to the second hollow portion.
    The longitudinal length of the first space portion may be 10 30 %, preferably 20 - 25 % of the length of the piston. This means that the space between the piston housing and the piston is 15 relatively small in volume so that fairly small amount of pressurized fluid is moved during percussive motion of the piston.
    Small size of the first space portion also forms the second space in the hollow interior of the main body below the piston housing and discharged fluid can be used to flush and lubricate this area.
    Preferably the piston housing extends only over a partial length of the piston forming the second space in the hollow interior of the main body. Thus the second space can be relatively large and the space inside the piston housing relatively small.
    The diameter of the piston may be between 100 - 900 mm, preferably
    140 - 300 mm. The length of the hammer may be 1, 0 - 4, 0 m, preferably
    1,5 - 2,5 m. The length of the first space portion may be 100 600 mm, preferably 150 - 200 mm.
    Preferably the axial exhaust passage is located in the axial direction of the hammer between a lower end of the piston housing and lower end of the back head and in radial direction between piston housing and the main body. In this way the fluid can be
    20175778 prh 31 -08- 2017 discharged outside the piston housing so that outside the length of the piston housing discharged fluid flushes the hollow interior of the main body removing any debris inside the main body.
    Preferably diameter of the hollow portion of the piston is 80 120 % of a diameter of the fluid pressure supply passage. This means that the flow speed of pressurized operating fluid entering the hammer will remain almost the same without major increase in speed as in prior art drilling devices wherein the fluid is led 10 to a channel with much smaller diameter. Since the hollow portion is discontinuous the fluid flow will hit the bottom of the hollow portion which is not easily subjected to wear.
    Preferably diameter of the hollow portion is smaller than diameter 15 of the valve exhaust passage and the diameter of the valve exhaust passage is smaller than diameter of axial exhaust passage in order to reduce back pressure created by the hammer. Fluid is always moving into a larger space which decreases the flow speed and reduces wear of the hammer.
    Preferably the hammer includes a piston upper hat having a second fluid pressure supply passage for guiding pressurized operating fluid into the hollow portion of the piston and a third fluid pressure passage for guiding pressurized operating fluid behind 25 the valve unit into a chamber. Fluid guided to the third fluid pressure supply passages keep valve unit in its closed position before pressure in the second space portion is large enough to elevate the valve and enable fluid to be discharged through passage of the valve.
    According to an embodiment the piston further includes a hydraulic braking shoulder for causing resistance for piston movement at ends of piston's motion range in order to avoid piston damage. This also helps to dampen the movement of the piston.
    20175778 prh 31 -08- 2017
    The hammer may include a piston bearing hold for allowing fluid passage between the piston and the drill bit.
    The purpose of the method according to invention can be achieved with a method for drilling a hole using a fluid operated drilling device, which method includes steps of pressurizing pressurized operating fluid with a fluid pressure supply unit, rotating a drill rod and a percussive hammer attached to the drill rod with 10 a rotation device and leading pressurized operating fluid to a percussive hammer through the drill rod and straight from a back head to a hollow portion of the piston. The method further includes a step of using pressurized operating fluid in the percussive hammer to alternatively elevate and impact a percussive piston 15 by pressurizing a first space portion inside a piston housing to elevate the piston and second space portion inside the piston housing to impact the piston to cause the percussive motion of a drill bit installed axially movably on the piston and discharging fluid from the first space portion and the second 20 space portion outside the piston housing through an axial exhaust passage to flush and lubricate a hollow interior of the main body between the piston and a main body of the hammer outside the piston housing .
    By guiding discharged fluid straight through the back head into the hollow portion of the piston the speed of the fluid flow can be kept relatively constant. This reduces the wear of internal parts of the hammer when using abrasive fluids such as mud or oil. The fluid discharged outside the piston below the piston housing 30 flushes any debris in the hollow interior of the main body of the hammer and the discharged fluid may be led to fill the void formed between the drill bit and the piston when the piston is elevated. The method facilitates to keep the inside of the hammer free of debris and therefore increases the service life of the hammer.
    Preferably since fluid is relatively uncompressible the percussive hammer has the valve unit controlling the percussive motion. Percussive piston is preferably co-operating with said 5 valve unit indicating said valve unit axial position of said percussive piston.
    Using the drilling device according to the invention it is easier to construct valve unit from highly abrasion resistant materials 10 thus making it possible to operate with high viscority fluids containing a degree of abrasive particles such as drilling mud.
    With the help of one possible construction of the invention it is possible to manufacture a percussive fluid or a mud hammer equipped with heavy percussive piston at a reasonable cost yet 15 possible to incorporate special materials and material treatment due to an impact loading point, which is striking the percussive drill bit, that is not connected to the valve unit during its manufacturing process.
    The invention is described below in detail by making reference to the appended drawings that illustrate some of the embodiments of the invention, in which
    20175778 prh 31 -08- 2017
    Figure
    Figure
    Figure
    Figure is to is
    3a
    3b a side view of the the invention, a cross-section of embodiment, is a enlargement
    Figure 2, is a enlargement
    Figure 2,
    Figures 4a - 4p of of drilling device according the hammer according to the the are cross-section an lower upper views end end of of of hammer hammer of of the hammer according to an embodiment in different stages of drilling.
    In the drawings the following reference numbers are used to indicate features illustrated in the drawings
    20175778 prh 31 -08- 2017
    51drilling device 9percussive hammer 10main body 12hollow interior 14back head1016upper end of the main body 18fluid pressure supply passage 20piston housing 21braking chamber 22piston1523second fluid pressure supply passag 24drill bit 25third fluid pressure supply passage 26bit unit 28lower end of the main body2030hollow portion of the piston 32annular pressurizing portion 33valve exhaust passage 34first communication hole 35axial exhaust passage2536piston's outer circumferential surf 37second hollow portion of the piston 38space 39valve pressure passage 40first space portion3042second space portion 44fluid pressure supply unit 46drill rod 48first communication channels 50rotation device
    20175778 prh 31 -08- 2017 second communication channels drill bit nut male piston connection member female piston connection member
    60 lower part of the piston upper part of the piston bearing hold piston upper hat adapter
    70 valve housing main chamber of the valve unit hydraulic braking shoulder valve unit chamber
    84 second space piston guide bearing drill bit exhaust passage solid portion third communication channel
    96 thread
    100 hole
    102 ground
    According to Figure 1, the drilling device 1 according to the invention includes as main parts a hammer 9 for creating a hole
    100 to the ground 102, a fluid operated rotation device 50 for rotating the hammer 9 and a drill rod 46 connecting the rotation device 50 to the hammer 9. Fluid pressure may be used to lubricate parts of the hammer, flush the hole and flush out any debris from 30 inside the hammer. The rotation device may be rotated by an electrical motor or it may also be fluid operated. A insertion pipe is normally led behind the drill rod inside the hole. In the drilling device 1 according to Figure 1 the rotation device 50 is rotating the drill rod 46, which is then rotating the main body
    20175778 prh 31 -08- 2017 of the hammer. The main body 10 then rotates the drill bit while a piston of the hammer causes also the reciprocating movement of the drill bit 24.
    Figure 2 illustrates an embodiment of the hammer 9 that can be used in the drilling device 1 according to the invention. The hammer 9 comprises a tubular main body 10 having a hollow interior 12, a back head 14 coupled to an upper end 16 of the main body 10 and having a fluid pressure supply passage 18 as well as a 10 cylindrical piston housing 20 connected to the main body 10, preferably inside the main body 10. The fluid pressure supply passage 18 is arranged straight through the back head 14 to guide pressurized fluid flow straight through a piston upper hat 66 into a hollow portion 30 of the piston 22. In addition the hammer 9 15 includes a piston 22 installed in the piston housing 20, for striking a drill bit 24 of a bit unit 26 installed at a lower end 28 of the main body 10. The piston 22 is preferably installed and supported slidably inside the piston housing 20. The piston 22 has a hollow portion 30, a first communication hole 34 connected 20 to the hollow portion 30 and an annular pressurizing portion 32 protruding on piston's outer circumferential surface 36. The hollow portion 30 is not continuous axially through the piston 22 as in prior art hammers but there are separate passages inside the piston, i.e the hollow portion 30 and a second hollow portion 25 37. The hollow portion 30 is affected by the pressurized operating fluid whereas the second hollow portion 37 is affected by only discharged fluid.
    In the hammer 9 there is a space 38 between the piston 22 and the 30 piston housing 20 divided into first space portion 40 for elevating the piston 22 and second space portion 42 for striking the piston 22, along the length of the piston 22, the first space portions 40 and the second space portion 42 being preferably connected to the hollow portion 30 of the piston 22 via the first
    20175778 prh 31 -08- 2017 communication hole 34. In the embodiment disclosed in Figures 2
    - 4p there are two first communication holes 34. The movement of the piston 22 and location of the annular pressurizing portion 32 in relation to the first space portion 40 and the second space portion 42 guides the elevation and impact motions of the piston 22 .
    The piston housing 20 preferably extends only over a partial length LI of the piston 22. Axial exhaust passages 35 have been 10 arranged on the outer circumference of the piston housing 22 in order to discharge fluid from the second space portion 42. The piston 22 preferably further includes first communication channels 48 between the second hollow portion 37 of the piston 22 and the main body 10 on the length L2 of the piston 22 between 15 the piston housing 20 and the bit unit 26 outside partial length
    LI leading the discharged fluid back inside the piston 22. The invention can be implemented also without these first communication channels. The axial direction of the first communication channels 48 may be at an angle a in relation to the axial direction 20 of the piston 22 which angle is 30 - 60°, preferably 40 - 50° in order to decrease pressure losses caused by the change of direction of the fluid flow.
    The hammer also includes a valve unit 76 for discharging fluid 25 from the second space portion 42 and a fluid pressure supply unit for supplying pressurized operating fluid to the hollow portion of the piston 22 and preferably also behind the valve unit 76.
    The pressurized operating fluid is delivered from the fluid pressure supply unit 44 through the drill rod 46, fluid pressure 30 supply passage 18 of the back head 14 and through a second fluid pressure supply passage 23 of the piston upper hat 66 fitted at an end of the piston 22 straight to the hollow portion 30 of the piston 22. Alternatively part of the pressurized operating fluid is led through a third fluid pressure supply passage 25 of the
    20175778 prh 31 -08- 2017 piston upper hat 66 to a chamber 77 behind the valve unit 76 and from that chamber 77 through a valve pressure passage 39 to a space behind the valve unit 76. In the embodiment of Figure 3a the valve pressure passage 39 is formed differently. The valve unit may be 5 a valve unit known from prior art. Preferably fluid used in the drilling device and method according to the invention is fluid with high viscosity, most preferably oil or mud.
    Piston 22 shown in Figure 2, also known as percussive piston, has 10 in its upper part 62 at least part of the first space portion 40, which can also be called as lifting chamfer area, and at least part of the second space portion 42, which can also be called as the striking area. The annular pressurizing portion 32, also known as a chamfer dividing area, is used to separate the first space 15 portion 40 from the second space portion 42. The drilling device according to the invention may also incorporate a valve unit 76 elongating the annular pressurizing portion 32 shown in Figures 2, 3a and 4a - 4c or alternatively a pilot pressure controlling member connecting to a main valve unit controlling the main flow 20 of the mentioned piston axially by means of effecting the mentioned first space portion and second space portion in order to create a percussive motion of said percussive piston. The piston 22 may include two consecutive parts, a lower part 60 having preferably first communication channels 48 and the upper part 62 25 having the annular pressurizing portion 32.
    In the invention the size of the first space portion or the second space portion is not limited as they can be elongated. The first space portion can be elongated towards the drill bit and the second 30 space portion towards the main body. However, the annular pressurizing portion is located substantially at the top part of the piston at piston's operation attitude.
    20175778 prh 31 -08- 2017
    Second diameter D2 in the middle section of the piston 22 makes it possible for the first space portion 40 to lift the piston 22 because lifting diameter on the annular pressurizing portion 32 is larger than D2, which diameter difference together with pressurized operating fluid causes force that lifts the piston up to its striking position. According to one embodiment shown in Figure 2 the hammer 9 includes a hydraulic braking shoulder which causes a braking effect for the piston 22 when the piston is going forward during impact motion and hydraulic braking shoulder 74 enters into area of smaller diameter of the piston housing 20, i.e braking chamber 21. The smaller diameter of the piston housing effectively reduces the power of the lifting force needed when hammer is lifted from its bottom position after the impact motion has ended. The hydraulic braking shoulder could also be situated in the piston in such way that the hydraulic braking shoulder would provide a braking effect also when elevating the piston thus avoiding any contact between the annular pressurizing portion and the valve unit.
    The piston may also have a first diameter DI which is preferably larger than second diameter D2. Since the piston 22 is supported only on the second diameter D2, the piston 22 may have a larger first diameter increasing the mass of the piston and a third diameter D3 that may also be equal to or larger than second diameter D2. The hollow portion 30 of the piston 22 may have a diameter D4 which is 80 - 120 % of a diameter D5 of the fluid pressure supply passage 18. This means that the speed of the fluid flow does not increase considerably or even decreases when pressurized operating fluid enters the hollow portion 30 of the piston 22. Although Figures 2 - 4p illustrate that the axial exhaust passage 35 is smaller than valve exhaust passage 33 and that valve exhaust passage 33 is smaller than diameter of the hollow portion 30, it should be understood that preferably diameter of the hollow portion 30 is smaller than diameter of the
    20175778 prh 31 -08- 2017 valve exhaust passage 33 and the diameter of the valve exhaust passage 33 is smaller than diameter of axial exhaust passage 35 in order to reduce back pressure created by the hammer 9.
    The percussive piston 22 is configured to strike the percussive drill bit 24 of the drill bit unit 26 shown in Figure 3a and 3b. The drill bit unit 26 is attached to the main body 10 of the hammer which is then connected to the drill rod 46 using a back head attached to the hammer 9. The flow of the pressurized fluid is led through the drill rod 46 via the fluid pressure supply passage 18 of the back head 14 inside the hammer 9 to create the pressure of fluid to effect the percussive motion of the percussive piston 22 against percussive drill bit 24. As shown in Figures 2 - 4c the piston 22 comprises the lower part 60 assembled to transmit said percussive force to the drill bit 24 and upper part 62 assembled to effect reciprocalive action of the percussive piston 22.
    The first space portion 40, also known as the lifting chamfer, inside the piston housing 20 is limited by piston housing 20 which is sealing and centralizing the piston 22. The piston housing 20 effectively limits the first space portion 40 towards the drill bit 24. The piston housing may include a second piston bearing as well as a sealing portion. Fluid is discharged through a valve exhaust passage 33 located in the valve unit 76 and then led to an axial exhaust passages 35 located radially outside the piston housing 20. Discharged fluid passing the axial exhaust passage 35 is then led to the outside diameter of the piston 22, i.e into a second space 84 in the hollow interior 12 of the main body 10 . According to one preferred embodiment part of the discharged fluid is transferred at least partially back inside piston 22 to the second hollow portion 37 or at least partially through second communication channel 52 of the piston guide bearing 86, also known as the piston centralizing element. When piston 22 is being
    20175778 prh 31 -08- 2017 elevated backwards after impact motion discharged fluid is filling up the void created by the lifting piston 22 by leading fluid through the second hollow portion 37 as well as through the second communication channels 52 reducing the suction effect of 5 the large piston 22. The second communication channels are not a compulsory part of the hammer but a preferably feature.
    In the present invention the pressurized area containing the pressurized operating fluid is only between the piston housing 10 20 and the valve housing 70 shown in Figure 3a in the longitudinal direction of the piston 22 as well as in the hollow portion 30 of the piston 22. This makes it possible to use large piston diameters below the piston housing even almost as large as the main body's inner diameter if the piston is grooved in its axial 15 direction. The impact force created by the piston is defined by the relation between the diameter of the piston inside the piston housing and the diameter of the piston at the annular pressurizing portion. The hollow portion 30 of the piston 22 is not continuous through the piston 22 from upper end of the piston 22 to the lower 20 end but divided into two separate parts, i.e the hollow portion and the second hollow portion 37, by a solid portion 90.
    The flow path of fluid is disclosed in Figures 3a and 3b with dotted lines whereas Figures 4a - 4p show different stages of percussive 25 motion of the hammer. In Figure 4a the hammer 9 is with the drill bit 24 in hang position. In this position, there is no resultant flow to drive the piston 22 of Figure 4b upwards, therefore no movement of the piston 22. According to Figure 4c the drill bit 24 makes contact with face to be drilled and moves upwards. In 30 turn, the piston 22 shown in Figure 4d also moves upwards and the annular pressurizing portion 32 of the piston 22 moves into the valve unit 76 in the circled area. Fluid flows down the fluid pressure supply passage 18 of the back head 14 and the second fluid pressure supply passage 23 of the piston upper hat 66 and then
    20175778 prh 31 -08- 2017 to the hollow portion 30 of the piston 22. This fluid flows out of the first communication holes 34 in the piston 22 and fills the first space portion 40. Now there is a build-up of pressure behind the annular pressurizing portion 32 in the first space portion 40. On the other side of the annular pressurizing portion
    32, inside the second space portion 42, fluid is free to flow to through the valve exhaust passage 33 to the axial exhaust passage
    35. This pressure differential leads the piston 22 starting to be driven upwards against the force of gravity. There is also a residual flow of fluid flowing through the third fluid pressure supply passages 25 of the piston upper hat 66 towards the valve unit 76 via chamber 77 and valve pressure passage 39. This flow is helping to keep the valve unit 76 in the closed position, aided by gravity.
    In Figures 4e and 4f the piston 22 moves upwards and away from the drill bit 24. The piston's 22 shoulder 75 starts to move into the smaller bore of the valve unit 76 in the area circled, preventing fluid within the second space portion 42 being able to flow through to valve exhaust passage 33. Now fluid within the second space portion 42 has nowhere to go, leading to a build-up of pressure. In Figures 4g and 4h the combination of this pressure build-up within the valve unit 76 and in the second space portion forces the valve unit 76 to move upwards with the piston 22 against the force of gravity. In Figures 4i and 4j the upward momentum of the piston 22 allows the annular pressurizing portion to pass through into the second space portion 42. This in turn, along with gravity, relieves the pressure inside the second space portion 42 and the piston 22 starts to decelerate. Also, the hydraulic braking shoulder 74 at the first space portion 40 passes into the smaller bore of the piston housing 20, as shown where circled, reducing the pressure below this and creating a greater pressure differential at the top end. This starts to drive the
    20175778 prh 31 -08- 2017 piston 22 downwards, accompanied by the gravitational force acting on it.
    In Figures 4k and 41 the piston 22 moves downwards towards the drill bit 24. The annular pressurizing portion 32 of the piston moves back into the circled area of the valve unit 76. The downward momentum of the piston 22 brings the annular pressurizing portion 32 of the piston 22 outside the smaller bore of the valve unit 76, which allows any fluid in the second space portion 42 10 to flow to valve exhaust passage 33. In Figures 4m and 4n the piston 22 continues to move downwards towards the drill bit 24.
    Due to fluid in the second space portion 42 now being able to flow to the valve exhaust passage 33, the valve unit 76 moves downwards along with the piston 22 and aided by gravity. The valve exhaust 15 passage 33 and the third fluid pressure passage 25 allow fluid to flow into a chamber 77 above the valve unit 76, helping the valve unit 76 to drop back down. In Figures 4o and 4p the hydraulic braking shoulder 74 moves close to small diameter in circled area in the first space portion 40 inside the piston housing 20. This 20 movement has a cushioning effect and decelerates the piston 22.
    Downward motion of piston 22 continues through its momentum and gravitational pull, and strikes the drill bit 24.
    The cycle of the percussive motion repeats from the stage wherein 25 the piston is in contact with the drill bit onwards until the hammer is withdrawn, and then the drill bit goes down back into its hang position, resulting in the fluid freely flowing to through the first communication hole into the hollow portion of the piston, stopping the shuttling action.
    权利要求:
    Claims (18)
    [1] 1. Fluid operated drilling device (1) for drilling a hole (100), said drilling device (1) having a hammer (9) for creating
    5 the hole with a rotating and percussive motion, a rotation device (50) for rotating the hammer (9) and a drill rod (46) connecting the rotation device (50) to the hammer (9) and transporting operating pressurized drill fluid to the hammer (9) for creating the percussive motion of the hammer (9) , the hammer (9) comprising 10 - a tubular main body (10) having a hollow interior (12) ;
    - a back head (14), for connecting the hammer (9) to the drill rod (46) , coupled to an upper end (16) of the main body (10) and having a fluid pressure supply passage (18);
    - a cylindrical piston housing (20) connected to the main 15 body (10 ) ;
    - a reciprocating piston (22) slidably installed in the piston housing (20), for impacting a drill bit (24) of a bit unit (26) installed at a lower end (28) of the main body (10) , the drill bit (24) being movable for a predetermined length longitudinally
    20 relatively to the main body (10), the piston (22) having a hollow portion (30), a first communication hole (34) connected to the hollow portion (30) and an annular pressurizing portion (32) protruding on piston's (22) outer circumferential surface (36),
    - a space (38) between the piston (22) and the piston 25 housing (20) divided, along the length of the piston (22), into first space portion (40) for elevating the piston (22) and second space portion (42) for striking the piston (22);
    - a valve unit (76) for controlling fluid discharge from the second space portion (42), and;
    30 - a fluid pressure supply unit (44) for supplying high pressure fluid delivered to the fluid pressure supply passage (18) of the back head (14) to the first space portion (40) and the second space portion (42);
    20175778 prh 31 -08- 2017 wherein the rotation device (50) is rotating the bit unit (26) using the drill rod (46) and the main body (10), characterized in that the hollow portion (30) of the piston (22) is open to lead pressurized operating fluid directly to the hollow portion (30)
    5 of the piston (22) from the fluid pressure supply passage (18) and the hammer (9) further includes an axial exhaust passage (35) formed between the main body (10) and the piston housing (20) for discharging fluid outside the piston housing (20), wherein the valve unit (76) includes a valve exhaust passage (33) for 10 discharging fluid from the second space portion (42).
    [2] 2. Drilling device according to Claim 1, characterized in that the hammer (9) further includes a second space (84) in the hollow interior (12) of the main body (10) between the piston (22)
    15 and the main body (10) in radial direction of the piston (22) and between the piston housing (20) and the bit unit (26) in the axial direction of the piston (22).
    [3] 3. Drilling device according to Claim 1 or 2, characterized
    20 in that said piston has at least a first diameter (DI) over a length (L2) of the piston (22) between the piston housing (20) and the bit unit (26) outside a partial length (LI) of the piston housing (20) and a second diameter (D2) over the partial length of (LI) limiting the space (38), wherein a portion of the piston (22) with 25 the first diameter (DI) is larger in diameter than the second diameter (D2 ) .
    [4] 4. Drilling device according to any of Claims 1-3, characterized in that said piston (22) has a lower part (60) and
    30 an upper part (62) detachably connected to each other the upper part (62) having said hollow portion (30), the first communication hole (34) and the annular pressurizing portion (32) and the lower part (60) having the second hollow portion (37) and the first communication channels (48) connected to the second hollow
    20175778 prh 31 -08- 2017 portion (37) for leading discharged fluid from between the piston (22) and the main body (10) back inside the piston (22).
    [5] 5. Drilling device according to Claim 4, characterized in 5 that the lower part (60) and the upper part (62) of the piston (22) are made of different materials.
    [6] 6. Drilling device according to any of Claims 1-5, characterized in that the hammer (9) further includes a piston
    10 guide bearing (86) in connection with bit unit (26) for supporting the piston (22) and second communication channels (52) arranged in the piston guide bearing (86) to provide discharged fluid between the piston (22) and the drill bit (24) at least when piston (22) is elevated.
    [7] 7. Drilling device according to any of Claims 2-6, characterized in that said second space (84) is excluded from the pressurized operating fluid and available only to discharged fluid.
    [8] 8. Drilling device according to any of Claims 2-7, characterized in that the said hollow portion (30) and the second hollow portion (37) are separated from each other by a solid portion (90) belonging to the piston (22).
    [9] 9. Drilling device according to any of Claims 1-8, characterized in that the hammer (9) includes a bushing made of high strength metal, placed under the piston housing (20) in hammer's (9) operating position for sealing the piston housing
    30 (20) .
    [10] 10. Drilling device according to any of Claims 1-9, characterized in that the axial exhaust passage (35) is located in the axial direction of the hammer (9) between a lower end of
    20175778 prh 31 -08- 2017 the piston housing (20) and lower end of the back head (14) and in radial direction between piston housing (20) and the main body (10) .
    5
    [11] 11. Drilling device according to any of Claims 1 - 10, characterized in that a diameter (D4) of the hollow portion (30) of the piston (22) is 80 - 120 % of a diameter (D5) of the fluid pressure supply passage (18) .
    10
    [12] 12. Drilling device according to any of Claims 1 - 11, characterized in that diameter of the hollow portion (30) is smaller than diameter of the valve exhaust passage (33) and the diameter of the valve exhaust passage (33) is smaller than diameter of axial exhaust passage (35) in order to reduce back
    15 pressure created by the hammer (9).
    [13] 13. Drilling device according to any of Claims 1 - 12, characterized in that the hammer (9) includes a piston upper hat (66) having a second fluid pressure supply passage (23) for
    20 guiding pressurized operating fluid into the hollow portion (30) of the piston (22) and a third fluid pressure passage (23) for guiding pressurized operating fluid behind the valve unit (76) into a chamber (77).
    25
    [14] 14. Drilling device according to any of Claims 1 - 13, characterized in that the piston (22) further includes first communication channels (48) from the second space (84) the into a second hollow portion (37) of the piston (22) located the bit unit's (26) end of piston (22) for discharging the fluid between
    30 the piston (22) and the main body (10).
    [15] 15. Drilling device according to any of Claims 1 - 14, characterized in that the piston (22) further includes a hydraulic braking shoulder (74) for causing resistance for piston (22)
    20175778 prh 31 -08- 2017 movement at ends of piston's (22) motion range in order to avoid piston (22) damage.
    [16] 16. Method for drilling a hole (100) using a fluid operated
    5 drilling device (1), which method includes steps of
    - pressurizing pressurized operating fluid with a fluid pressure supply unit (44),
    - rotating a drill rod (46) and a percussive hammer (9) attached to the drill rod (46) with a rotation device (50),
    10 - leading pressurized operating fluid to a percussive hammer (9) through the drill rod (46),
    - using pressurized operating fluid in the percussive hammer (9) to alternatively elevate and impact a percussive piston (22) by pressurizing a first space portion (40) inside a piston
    15 housing (20) to elevate the piston (22) and second space portion (42) inside the piston housing (20) to impact the piston (22) to cause the percussive motion of a drill bit (24) installed axially movably on the piston (22), characterized in that
    [17] 20 - guiding operating fluid straight from a back head (14) to a hollow portion (30) of the piston (22) and discharging fluid from the first space portion (40) and the second space portion (42) outside the piston housing (20) through an axial exhaust passage (35) to flush and lubricate a hollow interior (12) of the
    [18] 25 main body (10) between the piston (22) and a main body (10) of the hammer (9) outside the piston housing (20).
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    同族专利:
    公开号 | 公开日
    WO2019043295A1|2019-03-07|
    DE202018006641U1|2021-10-04|
    US20200347678A1|2020-11-05|
    EP3676472B1|2021-09-29|
    FI127993B|2019-07-15|
    EP3676472A1|2020-07-08|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US3095046A|1961-09-15|1963-06-25|Gulf Research Development Co|Hammer drill|
    US3712388A|1970-12-23|1973-01-23|Baker Oil Tools Inc|Down-hole air hammer|
    AU688311B2|1993-04-05|1998-03-12|Impact Drilling International Pty Ltd|Percussion drilling improvements|
    CA2295463C|1999-01-27|2008-04-29|William N. Patterson|Hydraulic in-the-hole percussion rock drill|
    AU2005224576B2|2004-03-24|2010-09-02|Suk Shin In|Water hammer|US20220018386A1|2020-07-14|2022-01-20|Terelion, Llc|Integrated retaining ring and bushing|
    法律状态:
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    优先权:
    申请号 | 申请日 | 专利标题
    FI20175778A|FI127993B|2017-08-31|2017-08-31|Fluid operated drilling device|FI20175778A| FI127993B|2017-08-31|2017-08-31|Fluid operated drilling device|
    US16/642,587| US20200347678A1|2017-08-31|2018-08-30|Fluid operated drilling device and a method for drilling a hole using a fluid operated drilling device|
    PCT/FI2018/050613| WO2019043295A1|2017-08-31|2018-08-30|Fluid operated drilling device and a method for drilling a hole using a fluid operated drilling device|
    EP18778957.3A| EP3676472B1|2017-08-31|2018-08-30|Fluid operated drilling device and a method for drilling a hole using a fluid operated drilling device|
    DE202018006641.9U| DE202018006641U1|2017-08-31|2018-08-30|Fluid operated drilling device|
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